機(jī)箱機(jī)柜類
鏖鑫工廠,設(shè)計(jì)、加工、定制:網(wǎng)絡(luò)柜、服務(wù)器機(jī)柜、配電柜(箱)、電力柜、不銹鋼柜,防雨柜(箱)等各類工業(yè)柜體,通過(guò)標(biāo)準(zhǔn)化與定制化設(shè)計(jì),可滿足不同場(chǎng)景的防護(hù)、空間及功能需求。(工廠咨詢熱線:13233621139)
一、主要產(chǎn)品類型
機(jī)箱機(jī)柜加工廠專注于鈑金結(jié)構(gòu)件的定制化生產(chǎn),覆蓋以下核心品類:
1.電力機(jī)柜
1.1材料:0.5–3.0mm優(yōu)質(zhì)冷軋鋼板/鍍鋅鋼板/201不銹鋼板/304不銹鋼板,結(jié)構(gòu)設(shè)計(jì)兼顧通風(fēng)與美觀,網(wǎng)孔設(shè)計(jì)提升散熱效率。
1.2應(yīng)用:電力工程、配電系統(tǒng)、新能源項(xiàng)目(如電池機(jī)柜)。
2.不銹鋼機(jī)箱機(jī)柜
2.1特性:全封閉結(jié)構(gòu)+密封橡膠條/防水槽,具備防雨、防塵、抗腐蝕能力;表面微痕工藝提升美觀度,壽命長(zhǎng)達(dá)30年。
2.2場(chǎng)景:戶外設(shè)備、醫(yī)療儀器、化工環(huán)境等需高防護(hù)領(lǐng)域。
3.通信與鐵路專用機(jī)柜
3.1設(shè)計(jì):結(jié)構(gòu)緊湊滿足擴(kuò)容需求,適配鐵路信號(hào)系統(tǒng)、基站設(shè)備;防護(hù)等級(jí)達(dá)IP55,適應(yīng)惡劣環(huán)境。
3.2案例:室外一體化機(jī)柜、防雨機(jī)箱等。
4.工業(yè)控制與服務(wù)器機(jī)柜
4.1功能:支持19英寸標(biāo)準(zhǔn)設(shè)備安裝(如服務(wù)器、工控主板);集成散熱風(fēng)道、線纜管理系統(tǒng)。
4.2類型:仿威圖機(jī)柜、九折型材機(jī)柜(結(jié)構(gòu)堅(jiān)固)、U型插箱(模塊化設(shè)計(jì))。
定制化鈑金外殼
4.3范圍:美容儀器外殼、充電樁機(jī)箱、儲(chǔ)能柜、LED顯示屏箱體等非標(biāo)產(chǎn)品。
二、核心制造優(yōu)勢(shì)
2.1材料與工藝優(yōu)勢(shì)
2.11:材料類型特點(diǎn):適用產(chǎn)品冷軋鋼板強(qiáng)度高、成本低,表面噴塑后耐腐蝕電: 機(jī)柜、網(wǎng)絡(luò)機(jī)柜不銹鋼板抗腐蝕性強(qiáng)(尤其304/316L),防水防塵,壽命長(zhǎng)戶外機(jī)柜、醫(yī)療設(shè)備外殼鋁合金輕量化(密度為鋼的1/3)、散熱性好,CNC加工精度高工控機(jī)箱、散熱器外殼鍍鋁鋅板涂層耐候性優(yōu)異,內(nèi)部防腐性能提升仿威圖機(jī)柜、環(huán)保設(shè)備
2.12:關(guān)鍵工藝技術(shù):
激光切割:精度達(dá)±0.1mm(傳統(tǒng)設(shè)備500倍),支持復(fù)雜圖形切割
數(shù)控折彎:誤差≤0.5°,確保箱體拼接嚴(yán)絲合縫。
表面處理:
靜電噴粉:無(wú)公害粉末涂層,30年不褪色,360°無(wú)死角覆蓋。
熱浸鋅工藝:鍍鋅層≥86μm,抗鹽霧腐蝕2000小時(shí)以上。
2.13 功能性優(yōu)勢(shì)
防護(hù)性能:
四防能力:防壓、防塵、防水(IP54/IP65)、防電磁干擾(EMI屏蔽)。
抗震抗風(fēng):結(jié)構(gòu)設(shè)計(jì)通過(guò)11級(jí)抗風(fēng)(36m/s)及8級(jí)抗震測(cè)試。
散熱與擴(kuò)展:
智能通風(fēng)系統(tǒng)(如網(wǎng)孔門板+風(fēng)扇模塊),溫升控制≤15℃。
模塊化設(shè)計(jì)支持后期擴(kuò)容(如鐵路機(jī)柜預(yù)留接口)。
三、定制化服務(wù)能力
3.1靈活響應(yīng)需求:
支持來(lái)圖/來(lái)樣定制,覆蓋尺寸、材質(zhì)、功能(如加裝智能監(jiān)控模塊)。
小批量訂單(≥50件)亦可承接,適合研發(fā)試產(chǎn)階段。
3.2全流程管控:
設(shè)計(jì)端:工程團(tuán)隊(duì)提供結(jié)構(gòu)優(yōu)化建議(如散熱風(fēng)道布局、承重加固)。
生產(chǎn)端:從激光切割到噴涂組裝,全程ISO質(zhì)量管理體系管控。
交付周期:標(biāo)準(zhǔn)件7–15天,復(fù)雜定制件20–30天(較行業(yè)平均縮短30%)。
四、應(yīng)用場(chǎng)景與行業(yè)覆蓋
行業(yè)典型應(yīng)用代表產(chǎn)品電力與新能源變電站配電柜、光伏儲(chǔ)能箱、充電樁機(jī)柜GGD柜、直流屏機(jī)柜通信與軌道交通鐵路信號(hào)柜、5G基站箱、機(jī)房電視墻戶外一體化機(jī)柜、防雨操作臺(tái)工業(yè)自動(dòng)化工控設(shè)備外殼、機(jī)器人控制箱、生產(chǎn)線操作臺(tái)仿威圖機(jī)柜、U型插箱醫(yī)療與儀器美容儀器殼體、醫(yī)療設(shè)備屏蔽箱不銹鋼密封機(jī)箱、鋁制散熱外殼
五、總結(jié):核心競(jìng)爭(zhēng)力
5.1技術(shù)壁壘:
高精度設(shè)備(激光切割±0.1mm)與先進(jìn)工藝(無(wú)痕折彎、納米噴粉)保障品質(zhì)。
5.2成本效率:
規(guī)模化生產(chǎn)降低單價(jià)(如冷軋鋼板機(jī)柜性價(jià)比高于同行15%)。
5.3場(chǎng)景適配:
從防腐蝕不銹鋼到輕量化鋁合金,材料科學(xué)匹配多元環(huán)境需求。
5.4服務(wù)深度:
“設(shè)計(jì)-生產(chǎn)-售后”閉環(huán)服務(wù),提供終身維護(hù)與快速響應(yīng)(48小時(shí)售后上門)。
選擇機(jī)箱機(jī)柜加工廠時(shí),優(yōu)先考察其工藝精度(如折彎誤差)、材料認(rèn)證(如SUS304質(zhì)檢報(bào)告)。
Youdaoplaceholder0 Xin factory, designing, processing and customizing: network cabinets, server cabinets, distribution cabinets (boxes), power cabinets, stainless steel cabinets, rainproof cabinets (boxes) and other types of industrial cabinets. Through standardized and customized design, it can meet the protection, space and functional requirements of different scenarios. (Factory Consultation Hotline: 13233621139)
I. Main Product Types
The chassis and cabinet processing factory specializes in the customized production of sheet metal structural components, covering the following core categories:
1. Power cabinet
1.1 Materials: 0.5-3.0mm high-quality cold-rolled steel plate/galvanized steel plate /201 stainless steel plate /304 stainless steel plate. The structural design takes into account both ventilation and aesthetics, and the mesh design enhances heat dissipation efficiency.
1.2 Applications: Power engineering, power distribution systems, new energy projects (such as battery cabinets).
2. Stainless steel chassis and cabinets
2.1 Features: Fully enclosed structure + sealing rubber strips/waterproof grooves, with the ability to prevent rain, dust and corrosion. The surface micro-scratch process enhances the aesthetic appeal and has a lifespan of up to 30 years.
2.2 Scenarios: Outdoor equipment, medical instruments, chemical environments and other fields that require high protection.
3. Special cabinets for communication and railways
3.1 Design: Compact structure to meet expansion requirements, compatible with railway signal systems and base station equipment; The protection grade reaches IP55, making it suitable for harsh environments.
3.2 Cases: Outdoor integrated cabinets, rainproof enclosures, etc.
4. Industrial control and server cabinets
4.1 Function: Supports installation on 19-inch standard devices (such as servers, industrial control motherboards); Integrated heat dissipation air ducts and cable management systems.
4.2 Type: Imitation Rittal cabinet, nine-fold profile cabinet (sturdy structure), U-shaped plug-in box (modular design).
Customized sheet metal casing
4.3 Scope: Non-standard products such as beauty instrument casings, charging pile chassis, energy storage cabinets, and LED display box bodies.
Ii. Core Manufacturing Advantages
2.1 Material and Process Advantages
2.11: Characteristics of Material types: The applicable products are cold-rolled steel plates with high strength and low cost. After surface plastic spraying, they are corrosion-resistant. The stainless steel plates for cabinets and network cabinets have strong corrosion resistance (especially 304/316L), are waterproof and dustproof, and have a long service life. The aluminum alloy for outdoor cabinets and medical equipment shells is lightweight (with a density of 1/3 that of steel) and has good heat dissipation. The CNC processing accuracy is high. The aluminized zinc plate coating for industrial control computer cases and heat sink shells has excellent weather resistance. The internal anti-corrosion performance has been enhanced, imitating Rittal cabinets and environmental protection equipment
2.12: Key Process technologies:
Laser cutting: Accuracy up to ±0.1mm (500 times that of traditional equipment), supporting the cutting of complex graphics
CNC bending: Error ≤0.5°, ensuring that the box body splicing is seamless.
Surface treatment
Electrostatic powder coating: Pollution-free powder coating, no fading for 30 years, 360° coverage without blind spots.
Hot-dip galvanizing process: Galvanized layer ≥86μm, resistant to salt spray corrosion for more than 2000 hours.
2.13 Functional Advantages
Protective performance
Four-proof capabilities: pressure resistance, dust resistance, water resistance (IP54/IP65), and electromagnetic interference resistance (EMI shielding).
Seismic and wind resistance: The structural design has passed the 11-level wind resistance (36m/s) and 8-level seismic resistance tests.
Heat Dissipation and expansion
Intelligent ventilation system (such as mesh door panel + fan module), temperature rise control ≤15℃.
The modular design supports later expansion (such as reserved interfaces for railway cabinets).
Iii. Customized Service Capabilities
3.1 Flexible Response to Demands
Supports customization based on provided drawings or samples, covering dimensions, materials, and functions (such as installing an intelligent monitoring module).
Small-batch orders (≥50 pieces) can also be accepted, suitable for the R&D and trial production stage.
3.2 Full-process Control
On the design side: The engineering team provides structural optimization suggestions (such as the layout of heat dissipation air ducts and load-bearing reinforcement).
Production end: From laser cutting to spraying and assembly, the entire process is controlled by the ISO quality management system.
Delivery cycle: 7 to 15 days for standard parts and 20 to 30 days for complex custom parts (30% shorter than the industry average).
Iv. Application Scenarios and Industry Coverage
Typical application representative products in the industry include power and new energy substation distribution cabinets, photovoltaic energy storage boxes, charging pile cabinets, GGD cabinets, DC screen cabinets, communication and rail transit railway signal cabinets, 5G base station boxes, outdoor integrated cabinets for computer room TV walls, rainproof operation consoles, industrial automation and control equipment shells, robot control boxes, production line operation consoles imitating Rittal cabinets, U-shaped plug-in boxes for medical and instrumentation equipment Stainless steel sealed chassis for beauty instrument shells, shielding boxes for medical equipment, and aluminum heat dissipation shells
V. Summary: Core Competitiveness
5.1 Technical Barriers:
High-precision equipment (laser cutting ±0.1mm) and advanced processes (traceless bending, nano-powder coating) ensure quality.
5.2 Cost Efficiency:
Large-scale production reduces the unit price (for example, the cost performance of cold-rolled steel plate cabinets is 15% higher than that of peers).
5.3 Scene Adaptation
From anti-corrosion stainless steel to lightweight aluminum alloy, materials science matches diverse environmental demands.
5.4 Service Depth:
"Design - production - after-sales" closed-loop service, providing lifetime maintenance and rapid response (after-sales service on-site within 48 hours).
When choosing a chassis and cabinet processing factory, give priority to examining its process accuracy (such as bending error) and material certification (such as SUS304 quality inspection report).